New Found Metals

Rectangular Bronze Portlight

$ 289.95 – $ 759.95

Our Rectangular Bronze Portlight comes in many sizes.  To figure out if you need a standard or extended portlight see our Quick Size Guide below.

  • Description

Additional information

– C.E. rated – bolt through construction – spring hinges – EPDM gaskets – 8mm (5/16″) & 10mm (3/8″) tempered glass – fully adjustable hinges and dogs – built-in 21° drains

Size

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PORTLIGHT SIZES & PRICES

  • Standard Rectangular Bronze
  • Extended Rectangular Bronze

*click the portlight size to download a dimension drawing **add tinting to windows for $30 more

Product #

Portlight Size

Price

310B

$289.95

410B

$289.95

414B

$319.95

512B

$309.95

620B

$599.95

626B

$699.95

714B

$389.95

715B

$389.95

726B

$729.95

818B

$599.95

822B

$699.95

*if you need an extended portlight dimension drawing, please  contact us **add tinting to windows for $30 more

Product #

Portlight Size

Price

310BE

3×10″ Rectangular Bronze Extended

$309.95

410BE

4×10″ Rectangular Bronze Extended

$309.95

414BE

4×14″ Rectangular Bronze Extended

$339.95

512BE

5×12″ Rectangular Bronze Extended

$339.95

620BE

6×20″ Rectangular Bronze Extended

$629.95

626BE

6×26″ Rectangular Bronze Extended

$729.95

714BE

7×14″ Rectangular Bronze Extended

$409.95

715BE

7×15″ Rectangular Bronze Extended

$419.95

726BE

7×26″ Rectangular Bronze Extended

$759.95

818BE

8×18″ Rectangular Bronze Extended

$629.95

822BE

8×22″ Rectangular Bronze Extended

$729.95

Quick Size Guide:

Do you need a standard or extended portlight.

Standard Size Portlight – cabin side thickness is between ½” to 1½” Extended Size Portlight – cabin side thickness between 1½” to 2″ *Cabin side thickness below ½” will need to use a spacer, find out more about our teak spacers *Cabin side thickness beyond 2″, call for a custom quote

Find our full portlight sizing guide here , call (360) 385-3315  or email  [email protected] to talk with an expert.

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Fitting Bronze Portlights

Posted by Armand Stephens | Maintenance , Projects

Fitting Bronze Portlights

Swap your old plastic windows for salty new ports

After buying our old 1965 Alberg 30, Mary and I knew that part of the renovation program would be the replacement of the old fixed windows with operating bronze portlights.  There were several reasons for this, and not the least was good evidence that the old windows leaked. The old Plexiglas was scratched, and someone had already replaced three of the small windows with bronze portlights. “Why only three?” we wondered. Mary and I also thought that the bronze portlights would give our old boat a “salty” look.

We ordered our portlights from Marine Depot in Chino, Calif. The small portlights cost $160 each, and the very large ones were $280 each. We had the portlights in hand before starting this project.

Remove old lights

Left: Remove old fixed lights and grind a large bevel. The sharp edge of the bevel should be paper thin. Middle: Cover Plexiglas with mold release and attach to outside of boat with tape. Paint gelcoat onto inside surface. Right: fiberglass in old opening.

Removing the old fixed windows was easy and probably made easier because we were not trying to save any of the old window parts.

I have spent many hours working on my boat, and I can honestly say that I have enjoyed every minute of it except for the grinding of old fiberglass. I don’t care what kind of dust mask, cap, or goggles you put on, a certain amount of ground up fiberglass will find “home” under your armpit or down your underwear! Let the itching begin.

Grinding a 3-inch bevel around the old windows was a nasty job using a body grinder with 36-grit sandpaper. Plexiglas was coated with paste wax and attached to the outside of the window opening, wax side facing in. We used duct tape to secure the Plexiglas. Then we mixed up gelcoat and brushed it onto the wax-coated Plexiglas. Next were three layers of fiberglass cloth and resin. Fiberglass mat was then used in alternate layers with the cloth.

Cut new opening with jigsaw

Left: Fill in low spots with epoxy filler. Cut new opening with portable electric jigsaw. Center: Paint interior and drill bolt holes to secure new portlight. Caulk around the portlight and install portlight with bolts. Right: Go sailing and enjoy your new ports, which look as if they’ve always been there.

This process continued until the old window opening was flush with the surrounding cabin wall. We used 80-grit sandpaper to even out the surface. We removed the wax-coated Plexiglas and cut out new oval openings using a portable electric jigsaw.

We painted the inside of the cabin before installing the new portlights.

May you have good views and fresh air through your new portlights.

Resources for ports

Beckson Marine , Plastic parts for ports 203-333-1412, http://www.beckson.com

Bristol Bronze , Bronze port glass retainers (non-opening ports) 401-625-5224, http://www.bristolbronze.com

New Found Metals , Bronze and stainless steel ports

888-437-5512, http://www.newfoundmetals.com

Rostand RI, Inc. , Bronze opening ports 401-949-4268

Taylor Made Systems , Aluminum, stainless, and plastic opening ports and replacement parts, flat and curved tempered safety glass

518-773-0636 http://www.taylormarine.com

Article from Good Old Boat magazine, July/August 2001.

About The Author

Armand Stephens

Armand Stephens

Armand is a retired schoolteacher (high school woodworking). Immediately after they retired, he and Mary bought Quest, their Alberg 30, and spent 10 months bringing her to a better-than-new state. They've sailed on San Francisco Bay for more than 30 years.

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Flange and finish ring countersunk for wood screws. Hinges contain adjusting screws for gasket compression. Spigot is sloped for drainage. Spigots have 1-3/16" inner diameter radius and 1-1/4" cutout radius. All portholes have laminated safety glass, gasket, finish ring and insect screen. Finished in Polished Bronze and #304 Electro Polished Stainless Steel. See below for .


Opening Dim.: · Glass Thickness: 1/4" · Glass Dimensions: 4-1/2" x 11-1/2" · Spigot O.D. (cut-out size): 5-1/2" x 12-1/2" · Spigot Depth: 1-1/2" · Spigot Slope: 10 deg · Cabin Thickness: 1-1/4" · Flange O.D.: 7-1/2" x 14-5/8" · Fastener Size: 1/4" · Weight: 16 lbs. · Part Number: 1140B/42B (132012)

SailboatStuff Stainless Steel Rectangular Portholes


Opening Dim.: · Glass Thickness: 1/4" · Glass Dimensions: 6-3/4" x 13-3/4" · Spigot O.D. (cutout size): 7-1/4" x 14-1/4" · Spigot Depth: 1-1/2" · Cabin Thickness: 1-3/8" · Flange O.D.: 9-1/2" x 16-1/2" · Fastener Size: 7/16" · Weight: 11.25 lbs. · Part Number: 132177

REPLACEMENT PARTS FOR RECTANGULAR PORTHOLES


Replacement for Rectangular Portholes · Part Number: 132019 / 132119 / 132020 / 132120 / 132220 / 132320

Replacement for Rectangular Portholes · Part Number: LS-0512-SN / LS-0714-SN / LS-0818-SN / LS-1020-SN

SailboatStuff Replacement Gasket for Stainless Steel Rectangular Portholes


Replacement for Rectangular Portholes
Description: Hollow "T" Flanged Shaped Gasket · Outer Dimensions: 7/16" x 9/16" · Flange: 3/8" · Part Number: 137777

SPARE ABI PORTHOLE STUDS Spare Dogs and Studs for all of the Polished Bronze or Stainless Steel portholes.


Replacement for Rectangular Stainless Steel Portholes · Part Number: 134977

SailboatStuff Brass & Chrome Anchor-Style Porthole Chain

ANCHOR-STYLE PORTHOLE CHAINS Anchor-Style Porthole Chains are finished in Polished Brass ONLY. Secures with two (2) #6 fasteners(not included).


Style: Anchor · Length: 8" · Weight: 4 oz. · Part Number: 8131B

SailboatStuff Brass & Chrome T-Bar Porthole Chain

T-BAR PORTHOLE CHAINS T-Bar Porthole Chains have machined groove to fit dogs. Finished in Polished Brass or Polished Stainless Steel. Secures with two (2) #6 fasteners (not included).


Style: T-Bar · Length: 8" · Weight: 2 oz. · Part Number: 8130B / 8130S

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18-02-2017, 17:52  
Boat: Shannon Agean 51'
. Has anyone had any success with any specific brand or technique for them up? Any would be greatly appreciated as I did not see very good results so far today.

18-02-2017, 18:12  
Boat: Cabo Rico 38
with, How many, what size, whats wrong with what you have?
18-02-2017, 18:22  
Boat: Shannon Agean 51'
which has the old Spartan casts. Hopefully, I dont have to replace any! $$$
18-02-2017, 18:39  
wool I forget what acid bath works well, dilute of course. Any brass cleaner with grease. They will turn again though. Brown not so bad, green could use a clean up . I don't mind them if they are all uniform green though! - Elmore Leonard








18-02-2017, 18:51  
Boat: Tayana 37
and then make a paste out of it with flour so it won't run off. Exact proportions available on the web, but not terribly critical in my experience.
18-02-2017, 18:58  
Boat: Shannon Agean 51'
19-02-2017, 17:58  
Boat: Cape Dory 31
you may want to invest in a bench grinder and a buffing . Jewelers rouge buffing compound will do the job. There may be a harsh chemical which will do the job but I'd be very careful.
Have you asked Spartan what they reccommend?
19-02-2017, 18:55  
Boat: Westsail 28
19-02-2017, 19:19  
Boat: Wheeler Shipyard 83' ex USCG
are out, the easiest way is to use a buffer on a grinder type . This one's $99 at Northern Tool, but a cheaper one can be had at Harbor Freight.

You buy stick rubbing compound made for the material you wish to buff and rub the stick on the wheel as needed. I've done dozens of ports and other brass/bronze fittings this way. Quickest way I know.
In the USN, to keep brass/bronze shiny, after achieving a great shine, we wiped with acetone and then coated with a plastic brush on coating. My job was on the bridge. never figured it out and was always complementing the bridge crew on all the they put into keeping the fittings and shined. They never were reshined after the coating.  
21-02-2017, 17:07  
Boat: Shannon Agean 51'


That is after soaking in white vinegar.

The problem is with the opening portion. I don't want the vinegar to hurt the rubber seal or the caulking that holds in the glass.
21-02-2017, 17:15  
- Elmore Leonard








21-02-2017, 17:49  
Boat: Nassau 34
Marine which has the old Spartan Marine casts. Hopefully, I dont have to replace any! $$$
22-02-2017, 06:05  
Boat: Tayana 37
 
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Bronze Opening Portlight - Rectangle, Blue Water

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bronze sailboat portlights

Description

This heavy-duty solid bronze rectangular opening portlight features stainless steel hinge pins, cast bronze knobs and extra-thick 3/8" (10mm) tempered glass. 

High quality neoprene seals ensure a watertight fit. An insect screen is included.

Finished in rumbled bronze (polished bronze finish available by special order).

Fasteners to suit are sold separately.

SKUOpeningCutoutGlass ThicknessSpigot LengthFasteners
SPA-P585 13-5/8" x 6-7/8" (340mm x 170mm) 14-1/2" x 7-5/8" (360mm x 190mm) 3/8" (10mm) 1-3/4" (44mm) 1/4"
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